Computer Quilting Machine System Solution

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[System Overview]
Computerized quilting machine, as an emerging machine that integrates automatic control and large-capacity storage technology, has a wide range of applications in the processing of mattresses, fabrics, bedspreads and other products. At present, the quilting machine is divided into a computer shuttleless multi-needle quilting machine, a computer shuttle multi-needle quilting machine, a computer high-speed shuttle winding machine and the like. Compared with the traditional mechanical quilting machine, it breaks through the simple pattern function of only half-coordinate. Under the powerful computer control system, it can accurately and accurately process all kinds of complex patterns compiled on the entire coordinate system, including various independent patterns, and it is the previous machinery in terms of production speed, mechanical performance, noise pollution and other indicators. The machine can't be compared.

[System principle]
The main control equipment of the computer quilting machine is an industrial computer. It cooperates with the sports card, stepper/servo motor and frequency converter, and plays an important role in controlling the whole machine in high speed, accuracy and stable operation. Multi-axis motion control card is a high-performance, low-cost stepper/servo motor motion control card based on PC bus. It includes pulse output, pulse counting, digital input, digital output and other functions. It can emit continuous high frequency. The pulse train controls the speed of the motor by changing the frequency of the pulse, and changes the number of pulses to control the position of the motor. Pulse counting can be used for encoder position feedback, providing accurate machine position and correcting errors during transmission. In view of the fact that the whole machine is operated for a long time without stopping the machine, and the site is dusty and the environment is bad, the EVOC brand industrial computer IPC-586VDNH (GX) is adopted as the core of the whole control system, and the motion card and the inverter are controlled and coordinated. Function to ensure long-term stable operation of the entire system.

[System Block Diagram]


[System Configuration]
Operating System: DOS, Linux&Wince
Hardware: EVOC half-length single board computer HSC-1611CLDNA
IPC-6806 chassis
IPC-6106P3 backplane
PS-160 power supply other: more than two motion control cards, inverter

[system assesment]
The computerized quilting machine solution uses the industrial grade computer to process and transmit the data of the quilting machine, which greatly improves the mechanical working mode of the traditional conventional frequency converter, and has strong fault tolerance, overcurrent and overheating. , and other multi-protection and self-test functions, better solve the quilting of the saddle control, roller control and spindle control, and realize the automation of the quilting production process.

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